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1

2512MA03FR001L

1

±100

±1

2512

2

2512MP05FR002

2

±50

±1

2512

3

3921MP08FR001

1

±50

±1

3921

4

4026MP07FR001

1

±150

±1

4026


How does the current sensing resistor (CSR) in a frequency converter achieve overcurrent protection?

Overcurrent detection: CSR detects the current flowing through the frequency converter, and triggers the overcurrent protection mechanism when the current exceeds the preset safety threshold. This type of detection is usually achieved by monitoring the voltage drop across the CSR, as the current is proportional to the voltage drop.

Quick response: In frequency converters, overcurrent protection requires quick response to prevent damage to IGBTs or other power devices. CSR, in conjunction with fast execution protection circuits, can detect overcurrent and take action within microseconds.

Protecting power devices: Power devices in frequency converters, such as IGBTs, are highly sensitive to overcurrent. CSR helps protect these devices from thermal damage or damage caused by overcurrent.

System safety: Overcurrent protection is an important component in ensuring the safe operation of the entire electrical system. When CSR detects abnormal current, it can quickly cut off the power supply to prevent the fault from spreading to the entire system.

Maintaining equipment lifespan: CSR helps maintain the lifespan of frequency converters and connected motors by avoiding overcurrent events, reducing unexpected shutdowns and maintenance costs caused by overcurrent.


The main function of current sensing resistor (CSR) in frequency converter

Current monitoring: Real time monitoring of the current flowing through the motor winding to ensure safe and efficient operation of the motor.

Overcurrent protection: When abnormal high current is detected, CSR can trigger a protection mechanism to prevent damage to the motor and frequency converter due to overcurrent.

Power control: By monitoring the current, the frequency converter can adjust the power output of the motor to meet different load requirements.

Efficiency optimization: Accurate current information helps optimize the energy efficiency of the motor, reduce energy loss, especially under variable load conditions.

Thermal management: Current measurement can also be used for thermal management of motors. By monitoring current and voltage, the power loss of the motor can be calculated, and the temperature of the motor can be estimated. This is very important for heat dissipation design and protection.

Fault diagnosis: CSR can help detect abnormal conditions in motors, such as short circuits or overcurrent, and diagnose and prevent potential faults in a timely manner.

Compliance with safety standards: In certain applications, such as industrial automation and electric vehicles, using CSR for current monitoring is a necessary condition to meet safety standards and regulatory requirements.

Improving power management: In battery powered applications such as electric vehicles and portable devices, CSR helps optimize power usage and extend battery life.


The frequency converter controls the speed and torque of the motor by adjusting the power supply frequency and voltage of the motor. CSR is used in frequency converters to accurately measure the current flowing through the motor winding, which is crucial for achieving precise motor control and protecting the motor from overcurrent damage.

To ensure the accuracy of CSR, it is necessary to select CSR with appropriate rated power, accuracy, temperature coefficient, and size. In addition, the design of the frequency converter should take into account the minimum electrical energy variable to ensure that even small changes in current can be accurately detected.

  • CSR in frequency converters should be regularly maintained, including checking their electrical performance and physical condition, such as resistance value, connection stability, and packaging integrity. CSR should be avoided in extreme temperature or humid environments and ensure that it does not withstand currents exceeding its rated power. Regular cleaning and necessary replacement are also important measures to maintain the long-term stability of CSR.

CSR in frequency converters should be regularly maintained, including checking their electrical performance and physical condition, such as resistance value, connection stability, and packaging integrity. CSR should be avoided in extreme temperature or humid environments and ensure that it does not withstand currents exceeding its rated power. Regular cleaning and necessary replacement are also important measures to maintain the long-term stability of CSR.

With the development of frequency converter technology, the performance requirements for CSR are constantly increasing. Future frequency converters may require CSR to have higher precision, better temperature stability, and smaller size to support motor control requirements for higher voltage and faster response speed.

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